The San Francisco Central Subway Project involves the construction of a light-rail line covering a length of 2.7km. The $1.6bn development forms part of the second phase of the San Francisco Municipal Transportation Agency’s (SFMTA) Third Street Light Rail Transit (LRT) Project. The first phase of the Third Street LRT project, comprising the 5.1 mile (8.2km) light-rail line along 3rd Street corridor, opened in 2007.
The Central Subway project involves the construction of a subway tunnel that includes four subway stations. The construction of the tunnel using two tunnel boring machines (TBMs) will commence in 2013 and the project is slated for completion in 2019.
The environmental review process for the project began in 2005, with environmental clearance received in November 2008. Relocation work commenced in 2010, while preparatory work for the construction of the tunnel commenced in 2012, and an agreement for allocating $942.2m under the New Starts fund of the Federal Transit Administration (FTA) was approved in October 2012.
The light rail project will provide rapid north-south service, facilitate direct transfers and connect major parts of San Francisco. The project will reduce travel time to just seven minutes compared to the current 20-minute bus trip from Muni’s station at Fourth and King Streets to Chinatown.
Central subway project details
The project will witness the extension of the T Third Line from the existing 4th Street Caltrain Station to Chinatown, providing a transit link from the Bayshore and Mission Bay area’s to SoMa, Union Square and downtown.
A surface level station will be located at 4th and Brannan streets while further underground stations will be located at 4th and Folsom streets, Stockton Street at Union Square, and at Stockton and Washington streets. They will be respectively named as 4th and Brannan Station, Yerba Buena or Moscone Station, Union Square or Market Street Station and Chinatown Station.
The tunnel will be constructed using the deep tunnelling method to reduce surface disruption while the construction of the stations will implement the sequential excavation method (SEM, also known as the New Austrian Tunnelling Method) at the China Town Station. The cut and cover method employing a top-down or bottom-up approach will be implemented at Union Square and Moscone Stations and for the tunnel portal.
The SEM method will necessitate the construction of temporary excavation support walls, slurry walls, a trench and use of secant piles for ground support, while the construction deep tunnelling method will witness the installation of shotcrete and steel for support.
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A waterproofing system will also be installed between the initial and final linings after the completion of excavation using the deep tunnelling method.
The lines along the tunnel will be installed with direct fixation track and the lines along the surface street will be installed with embedded track attached to concrete slabs located below the pavement.
The two TBMs, Big Alma and Mom Chung, will respectively construct the southbound and northbound tunnels. The machines measure 6.3m in diameter and will excavate both soft and hard rocks at a depth of 140m.
Mixed ground cutterheads using knife edge bits and carbide tools are fitted to the two machines and shaft-type screw conveyors will also aid the TBMs in excavation.
Central subway project funding
Federal funds will finance about half of the project while the remaining cost will be met through state and local funding sources. The bodies involved in funding the project are Federal Transit Administration (FTA), the State of California, the Metropolitan Transportation Commission, the San Francisco County Transportation Authority, and the City and County of San Francisco.
Contractors involved with the Central Subway project
The programme and construction management services for the project are being provided by a joint venture of Aecom and EPC Consultants, under a contract worth $147m.
The contract for the construction of the stations, valued at $840m, has been awarded to Tutor Perini, while the tunnelling activities will be carried out by Barnard Impregilo Healy joint venture (JV) under a contract worth $233m. The design of the stations was provided by the JV comprising of Parsons Brinckerhoff, Michael Willis Architects, and Kwan Henmi Architects.
The utilities relocation and tunnel design activities are being performed by Parsons Brinckerhoff and Telamon JV, while the utility relocation works for the Union Square/Market Street Station are being carried out by Synergy Project Management.
The system integration works for the project are being provided by HNTB and B&C Transit JV.
The capital programme and controls system contract for the project was awarded to Hill International. The contract activities involve cost and schedule control, grant management, cost estimation, document management and control, work flow and business reengineering, and contracts and claims management.
The SCADA and communication system design services for the project are being rendered by Auriga. The two TBMs were manufactured and supplied by Robbins.