New terminal and alternative rail access route
The Metropolitan Transportation Authority’s (MTA) East Side Access project is the biggest transportation infrastructure project being implemented in North America. Construction works for the $10.17bn project began in 2002 and are scheduled for completion in December 2022.
East Side Access project involves the expansion of the Long Island Rail Road (LIRR), the busiest commuter railroad in the US. It will provide an alternative new stop for all the 11 LIRR branches at a new terminal and concourse being built beneath Grand Central Terminal (GCT) and include 11 miles (17.7km) of tunnelling works at Queens Borough and Manhattan.
The project will increase the LIRR’s train services in Manhattan by approximately 45% and shorten the travel time for approximately 162,000 commuters travelling from Long Island and eastern Queens to the east side of Manhattan by approximately 40min a day. It will also ease congestion on the city’s trains and subways, especially in the neighbouring Pennsylvania Station.
Mined caverns, each with an upper and lower level, separated by a mezzanine level, are being constructed under the existing lower level of the GCT to create a new 300,000ft² passenger concourse where eight tracks and four passenger platforms will be provided. The LIRR’s Harold Interlocking, the busiest passenger train interlocking in the US, is also being reconfigured.
Elevators, escalators and emergency egress stairs are being installed to provide connections from the new terminal to the GCT”s dining concourse and the old arrivals waiting room, along with connections to the 45th Street and 47th Street cross-passages.
New tracks are being built and old tracks are being replaced along the alignment of the East Side Access, while train storage and maintenance facilities are being constructed at Queens and the Bronx.
Ventilation buildings are also being built at 38th, 44th, 50th and 55th Streets. Other infrastructure includes power stations, new entrances, exit shafts and ancillary surface works for the tunnels and concourse.
The tunnels at Manhattan stretch from the 63rd Street to 38th Street passing through the GCT, while those at Queens stretch from Sunnyside Yard to 41st Avenue. Manhattan and Queens are connected under the East River via the existing 63rd Street tunnel. Four tunnels were bored on each site in Manhattan and Queens.
The tunnel boring work at Manhattan was completed in October 2010, while that at Queens was completed in July 2012 along with all tunnelling works associated with the project. The tunnelling works were performed using multiple methods, including tunnel boring, cut-and-cover, jacked shield, micro-tunnelling, drilling and blasting.
The tunnels were bored using a Robbins tunnel boring machine (TBM) and another double shield TBM operated by SELI.
The rolling stock for the East Side Access will include M-9 passenger cars to be supplied by Kawasaki Heavy Industries. The new cars will each have an overall length of 26m, width of 3.2m and height of 4m, and feature car bodies made up of stainless-steel.
The project management team is the joint venture (JV) of Bechtel Infrastructure and URS Greiner. Programme and construction management services are being performed by Arcadis and Hatch Mott MacDonald. Consultant construction management services are being provided by the JV of Jacobs Engineering Group and LiRo Engineers. STV was involved in all the prior planning studies for the project.
The contract for the excavation of the Manhattan tunnels and caverns was awarded to the JV of Judlau Contracting and Dragados USA, while the tunnels at Queens were excavated by the JV of Granite, Traylor and Frontier-Kemper.
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General Engineering Consultant (GEC), a JV of Parsons Brinckerhoff and STV, is providing tunnel engineering services while Gall Zeidler Consultants (GZ) is providing tunnel engineering and construction support.
The concourse beneath the GCT is being constructed by GCT Constructors, a JV of Schiavone Construction and John P Picone, under a $404.8m contract awarded in February 2015.
Aecom is performing the structural engineering and architectural design works for the new terminal, while Tutor Perini Corporation has been awarded a $333.59m contract to install the communications systems at the new concourse.
The approximately $200m contract to fabricate and construct the permanent structural concrete lining, interior structures, and fit-out for caverns and tunnels under GCT has been awarded to Michels Corporation.
Similar works on the new tunnels north of the GCT, stretching from the 50th Street and Park Avenue to 63rd Street and Second Avenue, and the underground sections of the 50th Street and 55th Street ventilation facilities, and rehabilitation of the existing 63rd Street Tunnel are being performed by Frontier-Kemper Constructors.
Schindler is supplying 22 elevators, which include eight traction and 14 hydraulic units, and 47 of its proprietary Schindler 9700 escalators for the project. Siemens is supplying low-voltage switchgear and unit substations, low-voltage transformers, and panels.
Systra is performing the design review for track, signal and power modifications involved with the re-configuration of the Harold Interlocking, design for a storage yard, and rail operations and systems integration works.
Special testing and materials inspection works, and geotechnical services for the project are being performed by Tectonic. Geotechnical and structural instrumentation and monitoring solutions for the Sunnyside Train Yard are being provided by Wang Technology.
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