Welding Alloys

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Alloyed Cored Wires, Automated Welding Equipment and Joining Applications

Address
The Way
,
Fowlmere,
nr. Royston,
SG8 7QS,
Hertfordshire,
United Kingdom
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Since its foundation in 1966, the Welding Alloys Group has become the global specialist in the development of low and high alloyed cored wires, automated welding equipment for surfacing and joining applications.

Automated gauge corner welding machine

For repairing the tramway rails we developed our automated gauge corner welding machine, GCR D3 Touch, and cored wire for restoration of worn grooved rails in situ. This offers a cost-effective approach to extend rail lifetime and up to 80% cost saving compared to replacing worn track. Welding Alloys GCR D3 Touch, with D3 Touch control technology, allows fully automated control of the welding process with easy operator intervention.

Specifications of the GCR D3 Touch welding machine:

  • Lightweight welded aluminium frame
  • Self adjusting to gauge’s size
  • Digital D3 Touch pendant controls
  • Tactile follower
  • Polymer coated wheels
  • Compact flux recovery system
  • Downloadable data logger
  • Temperature monitoring system
  • Weld up or down 1:10 gradients and 12m radius curves
  • Halogen flood light for illuminating welding area
  • Manually operable clutch

Specially designed cored wires for railway / railroad systems

Crossings respiratory frogs are subjected to daily metal-to-metal wear, abrasion and impact, and consequently they become worn. Refurbishment by weld rebuilding allows you to quickly restore and repair the crossing in-situ, recycle used crossings in the workshop, reduce maintenance downtime and rail / track closures and achieve cost savings of 80% compared with replacement costs.

GCR D3 Touch automated welding machine.
Gauge Corners: the fastest high-tech tram rail rebuilding.
Perlitic crossings, turnouts, rail heads, rail ends and stockrails.
Rail manganese crossings refurbishment.

Specially designed cored wires for hard facing tamping tines

Tamping is an essential part of track maintenance used to pack the ballast under sleepers. In general, tines are rejected after 15%-20% wear in their thickness / width. A long service life of the tines weld hard faced with WA products ensures a consistent quality of tamping and reduced costs.

Repair and maintenance of railroads

In 2011 Welding Alloys acquired the company Track-Weld, which has experience in repair and maintenance of railroads all over the world. These projects include:

Canada

  • Canadian National Railway (CN)
  • Canadian Pacific Railway ext

Mexico

  • FerroMex
  • Kansas City Southern de Mexico

USA

  • Burlington Northern Santa Fe (BNSF)
  • Union Pacific Railroad (UP)
  • Norfolk Southern
  • CSX Transportation
  • Kansas City Southern Railway

Welding Alloys is currently working with:

France

  • SNCF unique approval

Germany

  • Berliner Verkehrsbetriebe, DB approval

United Kingdom

  • TATA Corus-Cogifer TATA approval

Projects

  • Wales Upgrade Project

    The Wales Upgrade project involves a series of targeted upgrades to the railway network across South Wales.

  • Great North Rail Project

    Great North Rail Project (GNRP) involves a series of upgrades to the railway network across the north of England.

Address
Welding Alloys Ltd
The Way
Fowlmere
nr. Royston
SG8 7QS
Hertfordshire
United Kingdom

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WELDING ALLOYS LIMITED & WA GROUP HQ
United Kingdom

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WELDING ALLOYS FRANCE SAS
France

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WELDING ALLOYS ITALIANA SRL
Italy

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WELDING ALLOYS ÉSPANA S.A.
Spain

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WELDING ALLOYS MAROC SARL
Morocco

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WELDING ALLOYS SA (PTY) LIMITED
South Africa

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WELDING ALLOYS DEUTSCHLAND GMBH
Germany

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ZAO WELDING ALLOYS RUSSIA
Russia

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WELDING ALLOYS FAR EAST SDN. BHD.
Malaysia

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WELDING ALLOYS JAPAN
Japan

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WELDING ALLOYS THAILAND CO. LTD
Thailand

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WELDING ALLOYS VIETNAM CO. LTD.
Vietnam

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WELDING ALLOYS TAIWAN CO.
Taiwan

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WELDING ALLOYS KOREA
South Korea

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WELDING ALLOYS CHINA
China

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WELDING ALLOYS USA INC.
United States of America

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WELDING ALLOYS BRASIL LTDA
Brazil

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WELDING ALLOYS PANAMERICANA SA de CV
Mexico

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WELDING ALLOYS LIMITED SIRKETI
Turkey

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WELDING ALLOYS MIDDLE EAST FZC
United Arab Emirates

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